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Elements and Performance Criteria

  1. Prepare for work
  2. Set up machines
  3. Pre-start up checks are carried out on equipment following workplace practices
  4. Conduct operator maintenance
  5. Clean up work area and maintain equipment

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

WHS requirements include:

Commonwealth, state or territory legislation and regulations

organisational safety policies and procedures

the use of personal protective equipment and clothing

firefighting equipment

first aid equipment

hazard and risk control and elimination of hazardous materials and substances

manual handling, including lifting and carrying

Legislative requirements include:

applicable legislation from all levels of government that affect organisational operation

award and enterprise agreements

industrial relations

Australian Standards

confidentiality and privacy

the environment

equal employment opportunity (EEO)

anti-discrimination

relevant industry codes of practice

duty of care and heritage

Workplace practices include:

legal, organisational and site guidelines

policies and procedures relating to own role and responsibility

quality assurance

procedural manuals

quality and continuous improvement processes and standards

emergency and evacuation

ethical standards

recording and reporting

access and equity principles and practices

equipment use, maintenance and storage

environmental management (waste disposal, recycling and re-use guidelines)

Personal protection needs include:

safety glasses/goggles

hearing protection

safety footwear

protective clothing

respiratory protection

Work orders include:

quotations for work

job cards

customer care cards

worksheets

Material includes:

textiles

metal

timber

Machines include:

roller guillotines

lath cutter

Venetian punches

special crimping pliers

drill press

docking saw

sewing machines (plain foot zig zag machine, walker foot zig zag machine, chain stitch machine, tape binding machines, overlocker)

computerised fabric cutters (aeronaught/pizza wheel, laser cutters, ultra sonic cutter)

RF welder

pelmet blender

press stud machine

fabric slitters

computerised Venetian machines (multi-stage punching, single-stage punching)

fabric carousel

vertical blind cutters (manual, hydraulic, air and computerised)

eyelet machine

tube bender

Templates include:

folding creases, scallops and trims

Waste includes:

textiles

metals

timber

Energy efficiency includes:

using on/off/standby as required

ensuring machine is turned off at completion of work or shift

Safety equipment includes:

emergency stops

cut out switches

machine guards

Manufacturer instructions include:

written instruction booklets, instructions on the equipment or instructions for correct use

Trial runs include:

dry runs of machine

test runs on materials to check settings

Machine operation includes:

settings, programming and following manufacturer specifications for safe operation

Pre-start up checks include:

ensuring the equipment has been set-up correctly

cutting tools are installed accurately

machinery is operating to optimum performance

Output includes:

the speed or rate at which material is machined

Recorded and reported includes:

the machining method

product type, size, inspection, grading and labelling outcomes

storage locations

quality outcomes

hazards, incidents or equipment malfunctions

Appropriate personnel include:

assessors

trainers

supervisors

suppliers

clients

colleagues

managers and any other person responsible for work activities

Operator maintenance includes:

ensuring machinery is in safe working order and to prevent unscheduled machinery downtime

Workplace documentation includes:

time sheets

customer care cards

work orders

reports


Performance Evidence

Accurately interpret work orders and job specifications to prepare for setting up and operating static machines

Apply safe handling requirements for equipment, machines, products and materials to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

Communicate with site supervisor to:

confirm work orders and instructions

identify problems

Identify materials used in static machines

Select and set up static machines following manufacturer instructions and workplace practices

Operate static machines following manufacturer specifications and safe work practices, including the use of safety equipment and personal protective equipment

Maintain static machines following manufacturer specifications and workplace practices

Report outcomes of setting up, operating and maintaining static machines

Use pre-checking and inspection techniques to anticipate production problems, avoid re-working and wastage

Identify problems and equipment faults and demonstrate appropriate response procedures

Participate in establishing new ideas and work specifications for setting up, operating and maintaining static machines

Plan and organise own work, including the preparation and layout of the work area, and obtaining equipment and materials to avoid backtracking

Accurately plan and organise work activities

Efficiently manage own responsibilities and timelines for completion of work

Use workplace technology related to the production task, including specified tools, equipment, calculators and measuring devices


Knowledge Evidence

State or territory WHS legislation, regulations, standards and codes of practice relevant to the full range of processes for using static machines

Organisational and workplace requirements, policies and procedures for using static machines

Interpreting workplace documents, including work orders, work instructions and operator instructions

Environmental protection requirements relating to the disposal of waste material

Established lines of communication and protocols

Types of machines and equipment and procedures for their safe use, operation and maintenance

Set up and operation of static machines

Characteristics of materials processed using static machines

Cutting patterns and sequences

Identification of cutting tool condition and fault reporting

Storage systems and labelling

Procedures for the recording, reporting and maintenance of workplace records and information

Procedures for reporting machinery faults and material defects

Mathematical procedures for estimation and measurement

The range, characteristics, uses and limitations of blinds and awnings sector static machines

General workplace quality standards and procedures

Workplace guidelines regarding acceptable tolerance levels

Workplace safety policies and procedures